ERP for Packaging Industry
Solution SAP

SAP for Packaging Industry - Packaging Solutions on SAP-ERP for Packaging Industry
SAP for Packaging Industry - Packaging Solutions on SAP-ERP for Packaging Industry

ACHIEVING CUSTOMER CENTRICITY

Single point of transparency of an organization with single system

360-degree view of past and current customer activities, leading to better decisions

Ability to react quickly to last minute order changes

Ability to track goods and delivery, enabling instant service on claims by service mobile application

High customer satisfaction Automated Layer calculation for extrusion inputs material

SAP for Packaging Industry - Packaging Solutions on SAP-ERP for Packaging Industry

CONNECTING AND AUTOMATING THE ENTERPRISE

Product and production capabilities are managed with help from rules, analytics, BOMs, Multi-level & Machine wise BOMs and predefined production Processes

Integrated Production process for all type of packaging products ranging from PE, PET, BOPP and PP Etc...

Production planning and execution integrated for flexible and efficient operations. Manufacturing dashboards provide total insight from Extrusion, Printing and Making the bags online

Automated Layer calculation for extrusion inputs material

High customer satisfaction results when customized products are delivered as quickly as standardized products with

SAP for Packaging Industry - Packaging Solutions on SAP-ERP for Packaging Industry

RUNNING SMART FACTORIES AND DIGITAL NETWORKS

Collaborative product design with customers

Insight into future demand for manufacturing and procurement, optimizing inventory

Alignment of sales, manufacturing, and delivery, improving customer satisfaction through in-time orders

Linear supply chains transforming into digital supply networks through simultaneous collaboration of all relevant stakeholders

Stringent Quality Control and automated Certificate of Analysis anywhere, anytime, on the go with built in SAP mobile app

Manage In process and semi-finished goods inventory on the floor in real time process

Automated Scrap management and Recycling Production Process with variance analysis by Budgeted v/s Actual Scrap.

Online Weight reconciliation by Consumption v/s Production irrespective of any UOM

Actual Weight management, Standard Weight v/s Actual Weight variance analysis.

SAP for Packaging Industry - Packaging Solutions on SAP-ERP for Packaging Industry

SUPPORTING VALUE-ADDED SERVICES AND NEW BUSINESS MODELS

Analysis of exact requirement of customers, allowing for recommendations

Produce exactly the right product at lowest cost, understand details of each single product unit

Deliver the goods on time

Manage and improve customer on use of each single product unit (roll, batch)

Invoice in real time Accounts Receivables and remittance

SAP Packaging Industry Solution Flow

SAP Packing Solution flow chart diagram about complete flow of product

SAP for Packaging Industry - Packaging Solutions on SAP-ERP for Packaging Industry

Features & Functionality of ERP for Packaging Industry

SAP for Packaging Industry - Packaging Solutions on SAP-ERP for Packaging Industry

Production Planning

  • Daily Production plan against SO (SalesOrder)& OC ( Order Confirmation )
  • Machine wise Production Planning
  • Make to Order of customer
  • Prioritize and Reprioritize the Production Planning
  • Confirm the Production Plan by creating Production order/Job card by select plans
  • Automated Production Order/Job Card generation
  • In single click creation of Multiple Production Orders/Job Cards
  • System can handle all type of rewinding Issue and receipt in case any reprocess of any roll is required after Extrusion
  • Daily plan SO selection
  • Search for customer Sales Order number
  • Consider the multiple Sales Order’s together for plan
  • Setting up Sales Orderdaily plan selection
  • Automated system generated plan with start-date, start-time& end-date and end-time based on capacity of the production defined on that machine master.In case of planned maintenance or break down, the break time in day, hours and in mins can be defined and System will refresh the time based on break time
SAP for Packaging Industry - Packaging Solutions on SAP-ERP for Packaging Industry

Projected production report

  • Daily Production plan Report
  • Machine wise Daily production plan can be printed and advised to Shop floor for production with planned dates and time
SAP for Packaging Industry - Packaging Solutions on SAP-ERP for Packaging Industry

Job Card/Production Order

  • Production Order/Job Card
  • System generated Production Order/Job card on confirmation of plan
  • The Production Order/Job Card contains all the information of required material as per defined BOM
  • Machine wise Production Plan functionality will help to generate Machine wise and process wise Production Orders or Job Cards, example Extrusion, Printing, Slitting and Bag Making activities
  • Print the Production Order or Job Card to advice shop floor manager for material planning
  • System auto calculates the required materials by the layers for Extrusion as defined in Bill Of Material
SAP for Packaging Industry - Packaging Solutions on SAP-ERP for Packaging Industry

Bar code

  • Auto Generate the Barcodes
  • System auto generated barcodes by entering No of Barcodes required
  • System generated Barcode can print on Self-adhesive label paper or on simple A4 sized paper
  • Assign the Barcodes to the Production Order or Job Card
  • Shop floor can scan the Barcode on material and get the Production Order or Job Card details
SAP for Packaging Industry - Packaging Solutions on SAP-ERP for Packaging Industry

Weighing Scale

  • Manage Weighing Scale capabilities
  • Post to the process completion, weighing of semi-finished goods (SFG) or Finished Goods (FG) on weighing machine by bar codes
  • Capture production information in multiple UOM and in KG together
  • Weighing Scale functionality manage Issue for production
  • On completion of production process, record the material consumed for the produced goods in weighing scale and including the scrap scale as defined in Production Order or Job Card
  • Print the Issue for Production Note with details of material and the batch number of material to be issued/consumed
  • Weighing Scale can manage Receipt from Production
  • On completion of process, receive the SFG, FG and/or Scrap goods from Machine as per the Weighing Scale and Scrap weighing scale
  • Print the Receipt from production advise to handover material to Quality Control for analysis
SAP for Packaging Industry - Packaging Solutions on SAP-ERP for Packaging Industry

Scarp Scale

  • Ability to manage Scrap Scale
  • Post to the process completion, weighing of scrap on weighing machine by Production Order or Job Card
  • Verifying with the details of Scrap as defined in the Production Order or Job Card
  • The new/non-Job Card Scrap Item/Type can be added directly to Scrap Scale and push to Job Card
  • Print the Receipt from production advise to handover material to Scrap Stores for re-process
SAP for Packaging Industry - Packaging Solutions on SAP-ERP for Packaging Industry

Production

  • Our Packaging Addon will give you complete Production relationship map
  • All the transaction is linked to Production Order or Job Card of Customer Order Confirmation or Sales Order
SAP for Packaging Industry - Packaging Solutions on SAP-ERP for Packaging Industry

Weighing Scale QC

  • Weighing Scale QC
  • Received semi finished or finished goods in QC quarantined area for analysis
SAP for Packaging Industry - Packaging Solutions on SAP-ERP for Packaging Industry

QC Analysis

  • Perform QC analysis by Barcodes and/or copy the one barcode analysis to others
  • All the Parameters are copied form QC specification of the goods with defined range of standards
SAP for Packaging Industry - Packaging Solutions on SAP-ERP for Packaging Industry

Certificate of Analysis

  • Received semi-finished or finished goods in QC quarantined area for analysis
  • Perform QC analysis by Barcodes and/or copy the one barcode analysis to others
  • All the Parameters are copied form QC specification of the goods with defined range of standards
  • System will allow Print the Certificate of Analysis
SAP for Packaging Industry - Packaging Solutions on SAP-ERP for Packaging Industry

QC Approve – Stock Transfer

  • Weighing Scale QC – Stock Transfer
  • The approved goods auto transferred to next process area
  • On hold QC goods stay back in QC quarantine zone
  • Rejected goods (Fully/Partially) auto converted to Scrap and transferred to Scrap stores for re-processing
SAP for Packaging Industry - Packaging Solutions on SAP-ERP for Packaging Industry

Machine Master

  • Machine Master Data
  • Machine with Products/items mapping
  • Item mapping with detailed machine properties for item and production capacity which will allow system to auto calculate the planned start date, time and end date, time in Production Plan
SAP for Packaging Industry - Packaging Solutions on SAP-ERP for Packaging Industry

Machine Wise BOM (Bills of Material)

  • Bill of Materials
  • Every item (SFG and FG) will have BOM and the same can be mapped by machines
  • Machine wise BOM will vary for required material for consumption and will auto pick in the Production Order or Job Card
SAP for Packaging Industry - Packaging Solutions on SAP-ERP for Packaging Industry

QC Specification and Parameters

  • QC Specification
  • Item wise QC specification master data with the set of required QC Parameters with range of standards and it’s method of analysis
  • The QC specification can be printed on Job Card while monitoring online QC parameters and printed on Certificate of Analysis
SAP for Packaging Industry - Packaging Solutions on SAP-ERP for Packaging Industry

Methods, Process and Types

  • Other Parameters and Masters
  • Master of Methods of Analysis
  • Master of Process
  • Master of Scrap types
SAP for Packaging Industry - Packaging Solutions on SAP-ERP for Packaging Industry

Key Production Reports available in Packaging Addon

  • Projected Production report
  • Report to advise shop floor for taking the Jobs in order as per this report by Machines with actual plan dates and time.
  • Monthly Production Report
  • Monthly Production analysis by machines and Actual output plus Scrap for material balancing
  • Monthly Consumption Report
  • Monthly Consumption analysis to reconcile the Material Consumed vs Goods produced from Previous report of Monthly Production for material balancing
  • Production Report
  • Daily, Weekly, Monthly and/or Yearly production analysis by machines, products and shifts.
  • Scrap Analysis Report
  • Ink consumption report
  • Analysis of Ink and Solvent consumption in Printing process with per kg cost of net used up Ink and Solvent
  • Job Completion report
  • Post completion of Job, this report for analysis of complete Job by each process and it’s actual output vs scrap and scrap rate.
  • Production MIS Report - This report is for the analysis of the Production by period like Daily, Weekly, Monthly and yearly with the Actual output and Scrap with Scrap rate
  • Production MIS Report - This report can be grouped by products, Group of Products, Sub Group of Products, Brands, and/or type of Materials
  • Analysis of Scrap by types of scrap and it’s percentage with the deviation of budgeted scrap rate of the product by Machines
  • Production MIS Report